Category EV P24 Silicone versus EVA: Comparing Two Methods of Solar Cell

Encapsulation

Abstract The purpose of this experiment is to compare the Quantum efficiency,

actual efficiency, and power output of silicone and EVA photovoltaic solar

cell encapsulants in order to determine which of them should be more

frequent in commercial use.

The common element used in the industry today for encapsulation is

Ethylene Vinyl- Acetate, or EVA. This organic copolymer comes in sheets

and is relatively easy to use. The problem with EVA is that, since it is

organic, it needs stabilizers to prevent from browning. The stabilizers

absorb all UV light, which on the solar spectrum, in 0 nm to 400 nm. That is

a considerable amount of light that is not even allowed to get to the cell. A

possible solution to this problem is to replace the EVA encapsulant with

silicone, a polymer of silicon that includes carbon, hydrogen, and others.

Silicone comes in a gel and does not require the use of stabilizers. This

means that UV light can reach the cell and be used.

The hypothesized result is that the silicone encapsulation will have a

greater performance than the EVA when tested.

3 Cells of each category (Silicone-encapsulated, EVA-encapsulated, and

bare) were tested multiple times for quantum efficiency, actual efficiency,

and power output before and after encapsulation and differences were

measured and charted.

In conclusion, the hypothesis was supported by the data. Silicone did in

fact out-perform EVA overall, which leads to the assumption that silicone

should replace EVA as the popular PV cell encapsulant. This also leads to

thoughts about the future. Silicone has a higher performance and also

lasts longer, which suggests that it is most definitely the ideal material and

will pay for itself in years to come. In the future, it would be beneficial to

look at selective vs. homogeneous emitters as well as back contact cells.

Bibliography Borgers, Gaëtan. Inline Process- Dow Corning Silicone Encapsulation

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Ethylene- Vinyl Acetate. Wikipedia. Web.

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Silicones For Photovoltaic Encapsulation. Dow Corning Corporation,

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MANUFACTURE OF SOLAR CELLS WITH 21% EFFICIENCY. SunPower

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<http://www.tayloredge.com/reference/Electronics/Photonics/HighEfficien

cySolarCells.pdf>.

Ohl, Sybil, and G. Hahn. Increased Internal Quantum Efficiency of

Encapsulated Solar Cells by Using Two-Component Silicone as

Encapsulant Material. University of Konstanz, Department of Physics,

Konstanz, Germany; Fraunhofer Institute for Solar Energy Systems,
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